Leather Manufacturing

Executive Summary

A leading leather manufacturing company faced delays in approval workflows, lack of real-time stock visibility, and challenges in BOM costing and returns. By implementing Odoo ERP with custom features like multi-level approvals, real-time stock tracking, and operation-level costing, the company reduced approval time by 60%, improved traceability, and gained tighter control over production costs.

About the Client

The client is a well-established leather manufacturing company known for high-quality leather goods. Operating across multiple warehouses and production sites, they required an ERP solution that could handle complex workflows while improving visibility, efficiency, and cost accuracy.

Challenges Faced

Manual Approval Delays

Purchase Orders (POs) and Manufacturing Orders (MOs) required manual approval, leading to bottlenecks.

Stock Visibility Gaps

Lack of real-time tracking made it difficult to plan material needs across multiple warehouses.

Inaccurate BOM Costing

Operation-level costs were not transparent, making it difficult to track true production costs.

Complex Return Handling

Managing product returns and custom orders was inefficient and error-prone.

ERP Solution Implemented

The Odoo ERP system was customized to address these challenges with:

Multi-Level Approval Flows

Category-wise approval routing for POs and MOs.

Real-Time Stock Tracking

Logic built to monitor warehouse stock instantly.

BOM Costing Tool

Provided detailed operation-level cost breakdowns for accuracy.

Return Order Management

Simplified processes with custom dashboards for order tracking.

Implementation Journey

Planning & Scoping

Mapped business workflows and identified approval, costing, and stock tracking gaps.

Customization & Development

Configured Odoo modules with tailored approval flows and stock logic.

Testing & Training

Conducted phased rollouts, user training, and data validation.

Go-Live

Smooth deployment with minimal disruption to operations.

Results & ROI

Results & ROI

60% Faster Approvals

Automated workflows cut down approval times significantly.

Improved Traceability

Real-time stock tracking enabled better material planning.

Results illustration

Cost Control

Operation-level BOM costing ensured accurate cost analysis.

Operational Agility

Return handling became faster and more transparent.

Conclusion & Future Outlook

By leveraging Odoo ERP, the leather manufacturer transformed its operations—reducing delays, improving efficiency, and gaining control over costs. Future plans include integration of supplier portals and predictive analytics for demand planning.

Join Us Today

Looking to streamline your manufacturing workflows? Contact us today to discover how Odoo ERP can help optimize approvals, inventory, and costing in your industry.